Continuous Improvement Engineer
Hernshead Recruitment
The Continuous Improvement Engineer will play a key role in optimizing operational performance, improving processes, and enhancing safety and quality within our internal maintenance facility. The ideal candidate will have a strong background in Lean Six Sigma methodologies and a thorough understanding of the aerospace industry, particularly in MRO environments. The role requires strong problem-solving skills, leadership abilities, and a collaborative mindset to work effectively with cross-functional teams. Daily attendance at the site is required to effectively support the business and ensure project milestones are met.
Key Responsibilities
1. Process Improvement Initiatives: ? Identify, develop, and implement continuous improvement strategies to optimize the efficiency of aircraft maintenance and repair processes. ? Conduct root cause analysis on process inefficiencies and develop corrective actions. ? Facilitate Kaizen events, Value Stream Mapping, and other Lean initiatives to reduce cycle time and eliminate waste. 2. Lean and Six Sigma Implementation: ? Lead Lean Six Sigma projects focused on improving operational and safety processes within the MRO facility. ? Utilize DMAIC methodology to measure, analyze, and improve process performance. ? Train and mentor staff on Lean Six Sigma tools and methodologies to build a culture of continuous improvement. 3. Data Analysis and Reporting: Collect, analyze, and interpret data related to key performance indicators (KPIs) such as turnaround time (TAT), cost per maintenance event, and equipment reliability. ? Prepare detailed reports and presentations to communicate findings and recommendations to management. 4. Compliance: ? Ensure all improvement activities align with our MOE and aerospace industry regulations, such as EASA, CAA, TCCA & AS9110. ? Work closely with our Compliance teams to ensure that improvements do not compromise safety or regulatory compliance. 5. Cross-Functional Collaboration: ? Collaborate with departments including MRO, Engineering, Operations, Compliance, and Supply Chain to ensure seamless execution of improvement projects. ? Lead multidisciplinary teams to achieve common goals related to efficiency, quality, and customer satisfaction. 6. Cost Reduction and Efficiency: ? Identify opportunities for cost savings through process redesign, resource optimization, and supply chain improvements. ? Propose and implement cost reduction strategies without sacrificing quality or safety standards. 7. Risk Management: ? Conduct risk assessments to anticipate and mitigate potential issues during process changes. ? Ensure that all improvement initiatives follow best practices for risk management within the aerospace MRO environment What We Offer: ? Competitive salary and comprehensive benefits package. ? Opportunities for professional growth and advancement within the aerospace MRO sector. ? A dynamic work environment focused on innovation, quality, and safety. Education / Experience: ? Educated to degree level (preferably Masters) in a relevant engineering discipline or equivalent NVQ Level qualification. ? 3-5 years of experience in a Continuous Improvement, Process Engineering, or similar role, preferably in an aerospace or MRO setting. ? Strong knowledge of Lean Manufacturing and Six Sigma methodologies (Green Belt or Black Belt certification is preferred). ? Experience with root cause analysis, process mapping, and failure mode and effects analysis (FMEA). ? Understanding of aerospace regulatory requirements (EASA, CAA, AS9110, etc.). ? Strong proficiency in data analysis tools such as Excel, Minitab, or statistical software. ? Excellent leadership, communication, and project management skills.
Qualifications
? Black Belt certification in Six Sigma. ? Familiarity with ERP systems used in aerospace MRO environments. (Ideally Quantum) ? Experience in managing cross-functional teams. Key Competencies: ? Strong analytical and problem-solving skills. ? Ability to manage multiple projects simultaneously. ? Attention to detail and commitment to safety and quality. ? Adaptable and flexible to changing environments and project requirements. ? Strong interpersonal and team collaboration skills. ? Regulatory Knowledge: Understanding of aerospace regulations, safety standards, and quality assurance processes. ? Proficiency in Microsoft products essential (Excel, PowerPoint, Word, Outlook) ERP software experience an advantage.